We specialize in metallurgical process development, offering invaluable assistance to companies in refining and optimizing their metal manufacturing methods.
We meticulously evaluate existing processes, assess operational conditions, and pinpoint potential improvements. By considering factors such as efficiency, product quality, and cost-effectiveness, we ensure that the developed processes align with our client's objectives. Tailored recommendations empower companies to enhance performance, reduce expenses, and achieve operational excellence. We offer heat treatment capital project management, project specification guidance, and equipment selection analysis.
With M&P Consulting's proficiency in process development, businesses can confidently navigate the path to success, knowing their manufacturing strategies are primed for optimal results.
During the commissioning phase of a new batch furnace line, a customer requested M&P develop recipes (normalizing, quench and temper, and stress relieving) for all their parts on this line. As this line was already purchased prior to our involvement, constraints existed within equipment capabilities. After review of the line and part specifications, M&P was able to develop a recipe for every part. In addition, we were able to insource work that had been sent external in the past as a cost saving opportunity. During this, we monitored the capacity of the line to ensure all parts could process with no risk. In parallel, M&P conducted the run-off of the line in the form of a temperature uniformity study (TUS) per CQI-9 and validating the time to temperature for the part cross section. This engagement led to $500,000 in annual savings for the client.
Initial Assessment
Requirements Analysis
Process Evaluation
Simulation and Modeling
Prototyping
Parameter Optimization
Quality Control Integration
Cost-Benefit Analysis
Implementation Plan
Testing and Validation
Documentation and Training
Ongoing Monitoring and Support